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KIT
NOTES: Some
pumps can be easily rebuilt, others
cannot.
The design of the newer pumps makes it next to impossible to
get the old diaphram out. The only way you will know for
sure that yours CAN be easily rebuilt is to take the upper
pump body off of the lower pump body. If your pump is still
good and you are doing this in advance of the pump failing
you can do this without removing the pump if you wish. First
you want to clean the pump so you don't get any dirt inside
it. Then you remove the large ring of 6 screws around the
lower pump body. (Not the 4 screws that hold the cap on). If
you have a metal fuel line attached to the pump you will
have to remove it. Be sure to keep a metal container handy
as the line will drain. Do this outside, never with a
cigarette nearby and never with a electric "drop cord." To
separate the pump halves you may need to carefully wedge a
putty knife or kitchen knife around the circumference to
break the seal. (Are you sure you removed all 6 screws?)
Once it pops up you can move it out of the way. You will be
looking at a big rubber disc with a shiny plate in the
middle. In the upper left of the above picture you will see
this disc (the diaphram) in this picture it is upside down.
Se the peg coming out of it with the"T" on the end? To
remove your old diaphram you have to push the metal disc
down and turn the disc 90 degrees so this T will be parallel
to the slot that it is in, in the bottom of the pump. I
usually use the palm of my hand or both of my thumbs to
press down and turn. With just a little amount of jiggling
and experimentation you should have the diaphram pop up. To
reinstall it you simply line up the T with the slot you see
down below, put it in and push down and turn 90 degrees and
it will be "latched" again.
If
no amount of pushing and turning 90 degrees every which way
will allow the diaphram to pop up you have a later style
pump which as of yet we haven't found a way to dismantle
easily. It can be done, but requires some talent to press
out the lower pin. With these you'll find all kinds of
positions, none of which will allow the diaphram to pop up
and be removed. One position will tend to keep it pulled
down in the body, you don't want this if you are
reassembling your pump for use, you'll need to push down and
turn it back so that it has that spring up and spring down
feeling when you push on it. But look on the bright side, at
least you didn't order a kit only to find it would not help
you...
Even
if you have the older style pump and decide to get a new
pump, I would suggest saving your old one, as there may come
a day when new pumps are not available and an old-style
rebuildable one will be nice to have.
Do
you have some old pumps and are trying to figure out quickly
which are easily rebuildable? Check the arm that goes inside
the engine block, does it have a pronouced rounded-off look?
I haven't seen one of those that isn't rebuildable. The
newer style pumps have an arm that has one bend and then is
straight, is also longer then the old style. Most of those
I've seen have the pesky diaphram attaching method, but not
all of them.
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